Search results for " Ultrasonic phased array"

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Ultrasonic phased array inspection of wire plus arc additive manufacture samples using conventional and total focusing method imaging approaches

2019

In this study, three aluminium samples produced by wire + arc additive manufacture (WAAM) are inspected using ultrasonic phased array technology. Artificial defects are machined using a centre drill, ø 3 mm, and electrical discharge machining (EDM), ø 0.5-1 mm, in a cylindrical through-hole topology. The samples are first inspected using a single-element wheel probe mounted on a KUKA robot in order to investigate the feasibility of using a conventional ultrasonic transducer approach. Unfortunately, the wheel probe is found to be unsuitable for scanning the WAAM specimens and ultrasonic phased arrays are employed next. The set-up includes 5 MHz and 10 MHz arrays (128 elements) in direct cont…

Materials sciencebusiness.product_categoryartificial defectsArtificial defects Full matrix capture (FMC) Total focusing method (TFM) Ultrasonic phased array Wire + arc additive manufacture (WAAM)Phased arrayApertureController (computing)AcousticsTK0211 other engineering and technologies02 engineering and technologytotal focusing method (TFM)01 natural sciencesSettore ING-IND/14 - Progettazione Meccanica E Costruzione Di MacchineMachiningwire plus arc additive manufacture (WAAM)0103 physical sciencesMaterials Chemistry010301 acoustics021103 operations researchDrillMechanical EngineeringMetals and Alloysfull matrix capture (FMC)Sample (graphics)Wedge (mechanical device)Mechanics of Materialsultrasonic phased arrayUltrasonic sensorbusiness
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Ultrasonic phased array inspection of a Wire + Arc Additive Manufactured (WAAM) sample with intentionally embedded defects

2019

In this study, Wire + Arc Additive Manufacture (WAAM) was employed to manufacture a steel specimen with intentionally embedded defects which were subsequently used for calibration of an ultrasonic phased array system and defect sizing. An ABB robot was combined with the Cold Metal Transfer (CMT) Gas Metal Arc (GMA) process to deposit 20 layers of mild steel. Tungsten-carbide balls (ø1-3 mm) were intentionally embedded inside the additive structure after the 4th, 8th, 12th and 18th layers to serve as ultrasonic reflectors, simulating defects within the WAAM sample. An ultrasonic phased array system, consisting of a 5 MHz 64 Element phased array transducer, was used to inspect the WAAM sample…

0209 industrial biotechnologyIntentionally embedded defects Total focusing method (TFM) Ultrasonic phased array Wire + Arc Additive Manufacture (WAAM)Materials sciencePhased arrayAcousticsTKUltrasonic testingBiomedical EngineeringProcess (computing)02 engineering and technology021001 nanoscience & nanotechnologySample (graphics)Industrial and Manufacturing EngineeringSettore ING-IND/14 - Progettazione Meccanica E Costruzione Di Macchinechemistry.chemical_compound020901 industrial engineering & automationchemistryTungsten carbideCalibrationGeneral Materials ScienceUltrasonic sensor0210 nano-technologyMetal transferEngineering (miscellaneous)
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